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Manager- Manufacturing Engineering/ Die Casting Industry / HQ- Pantnagar, Rudrapur

Greetings for the day!!!!!

We are one of fastest growing placement organisation dealing with IT and NON IT industries.

We are looking for Manager - Manufacturing Engineering  with one of our Die Casting Industry at Pantnagar.


Company Profile:
It was established in 1985 to manufacture Aluminium Die Casting products at Aurangabad, Maharashtra (India). It is a global force in Aluminium Casting (including Alloy Wheels), Suspension, Transmission and Braking products with annual sale revenue of US$ 519 Million (INR 31,381 Million) from domestic operations and approx. US$ 183 Million (INR 11,072 Million) from overseas operations for the year 2013-2014. This Group has 19 Plants across India, Italy & Germany.

Position Title  :  Manager - Manufacturing Engineering

Location : Pantnagar, Rudrapur


Job Description:

Industrial Engineering
§   Calculation of O.E.E, Non defective rate & Availability of all machines for monitoring the performance of all manufacturing related departments.
§   Expertise in conducting Cycle Time study & setting Production norms for all operations in Die casting machine shop, paint shop & Assembly Shop.
§   Machine modification & design of new SPM as process requirement .
§   Proficient in using method study techniques like Line balancing, Time Study & Motion study, for achieving maximum production with minimum effort.
§   Designing new layouts and improving existing layouts of machines for maximum utilisation of resources.
§   Line set up –conveyor line, machining line, die casting shop ,fettling shop ,Assembly Shop,
§   Setting production standards and manpower allocation.
§   Calculation of Machine hour rates and estimation of Pay back for newly proposed machines.
§   Preparing the MIS
  
Costing & Budgeting
v  Costing of new & existing component.
v  Cost Analysis.
v  Preparing the Annual budget.
v  Design the norms of expenses for all shop .
v  Expenses analysis  Actual Vs Budgeted and find out their reason daily basis  & monthly basis.

Lean Manufacturing
§   Increasing Productivity by eliminating wastes using principles of TPM (Total Productive Maintenance).
§   Effective analysis of Man & Machine Loss hours and PPM data for identifying the bottlenecks for improving productivity and calculating cost of poor quality.
§   Conversant with Cost Savings in the company by controlling various factors i.e. Tools, Consumables, and Electricity etc.
§   Inventory management (ABC & FSN Analysis)- Inventory control for optimal asset utilization i.e. setting min. and max. stock levels for all components, tools & consumables. -Removal and utilisation of dead stock and Slow moving items respectively.
§   Conducting trials of new Tools & Consumables for improvement by process reengineering, technology absorption and new products.
§   Conceptualising and implementing low cost automation for cost savings by reducing manpower and optimum utilisation of machines. Space saving by single piece flow with the help of automation of material movement.
§   Use of 7 Q.C. Tools like , Graf,Pareto Analysis etc. for analyzing data of improvement projects .

Production
§   Monitoring processes & identifying deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes.
§   To provide training of improvement project in down line.
§   Prepare daily 24 hours reports for management information achievements and short falls and identify bottlenecks.
§   Implementation the SMED (Single minute’s exchange of die).
§   Involving in new die casting tool, fixture & jigs development work.
§   Identify the cost saving area and implementation.
§   Training the workman as per the specific requirement and trying  to achieving zero-error level.
§   Ensuring maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at the workstation by following 5-S principles.
§   Use of KAIZEN and POKA YOKE activities for continual improvement in Productivity, Quality & Safety of product.
§   Preparing & implementing Operating Procedures and Work Instructions.
§   Maintaining proper documentation as per TS-16949 .

Production Planning & Control
§   Member of SAP implementation team of the company for PP module.
§   Involving in SAP activity  & trouble shouting on daily basis in PP module 
§   Preparing the master data  Routing ,BOM, material master  in  SAP of new components
§   Calculating Capacity utilization of all machines for proper planning to meet customer requirements.
§   Overseeing production related tasks including planning, procurement, control & trouble shooting for achieving the planned periodic schedules.
§   Forecasting production based on lead time of all BOM items.


If interested kindly send your reusme at jobs@jmdplacement.com



Thanks & Regards

Pooja Anand
JMD Placements

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